Auto Manual of VW Passat B5



VW Passat
The maintenance instruction
1. Maintenance service
2. Engines
3. Cooling system
4. Fuel system
5. Engine management
6. An exhaust system
7. Transmission
8. A running gear
- 9. A steering
   9.2. A safety pillow
   9.3. A steering wheel
   9.4. Cross-section steering draught
   9.5. Installation of the pump of the amplifier of a steering
   9.6. Corners of installation of forward wheels
   9.7. The basic malfunctions of a suspension bracket and a steering
10. Brake system
11. A body
12. Heating, ventilation
13. An electric equipment



49e3918c

9.4. Cross-section steering draught
THE GENERAL DATA

Elements of fastening of a thermofilter

1 – a thermofilter,
2 – a nut,
3 – the screw

Elements of fastening of a casing of steering draught

1 – a plastic nut,
2 – a clip

Elements of the top fastening of a rotary fist

1 – a nut,
2 – top cross-section levers,
3, 4 – fastening of steering draught

Adjustment of a convergence of forward wheels is carried out at the expense of change of length of tips of steering draughts in carving connection. Tips of steering draughts should not have люфта. In the presence of damages of their protective covers it is necessary to replace immediately. Replacement of tips of steering draughts can be made, without removing steering transfer.

Removal

PERFORMANCE ORDER
1. On engines with five valves remove the air filter with an air inlet branch pipe.
2. On four-cylinder engines unscrew a nut and the screw and remove a thermofilter, fig. Elements of fastening of a thermofilter see.
3. Ослабьте bolts of fastening of forward wheels, then lift a forward part of the car and fix on supports. Remove forward wheels.
4. Unscrew a plastic nut (1), then, using an edge of a thin screw-driver, take two clips (2) and remove a casing of steering draught, fig. Elements of fastening of a casing of steering draught see.
5. Ослабьте collars, крепящие a protective cover of steering transfer.
6. Ослабьте bolts (3 and 4) (fig. Elements of the top fastening of a rotary fist), крепящие a tip of steering draught see and move steering draught downwards.
7. Move a protective cover of steering transfer on steering draught and, using special tool VAG 1923, unscrew steering draught.
8. Remove cross-section steering draught from the car.

Installation

PERFORMANCE ORDER
1. Check up a condition and, if necessary, replace cross-section steering draught or the hinge of steering draught.
2. If necessary unscrew a steering tip from steering draught, thus count quantity of turns at unscrewing. Screw in a new steering tip in steering draught on the same number of turns.
3. At installation of new steering draught measure and, if necessary, modify length of draught, thus its length should be equal to length of the removed steering draught.
4. Tighten a counternut () steering draught the moment of 40 Nanometers, thus keep from проворачивания steering draught for шестигранник ().
5. Establish steering draught into place and screw it on steering transfer.
6. Establish a tip of cross-section steering draught on a rotary fist and tighten a bolt (3) (fig. Elements of the top fastening of a rotary fist see) the moment of 7 Nanometers. Screw new самоконтрящуюся a nut (4) and tighten its moment of 45 Nanometers.
7. Establish into place a protective cover of steering transfer and fix its collars.
8. Apply a thin film greasings on a fillet aligning a disk of a wheel. Establish a wheel and fix its bolts.
9. Lower the car on the earth and tighten bolts of fastening of a wheel the moment of 120 Nanometers.
10. On engines with five valves establish the air filter and an air inlet branch pipe.
11. On four-cylinder engines establish into place and screw a thermofilter.
12. Check up and, if necessary, adjust corners of installation of wheels.