Auto Manual of VW Passat B5

VW Passat
The maintenance instruction
1. Maintenance service
2. Engines
3. Cooling system
4. Fuel system
5. Engine management
6. An exhaust system
- 7. Transmission
    7.1.2. A coupling disk
   - 7.2. A mechanical transmission
      7.2.2. Transmission removal
      7.2.3. Transmission installation
      7.2.4. Transmission repair
    7.3. Automatic transmissions
8. A running gear
9. A steering
10. Brake system
11. A body
12. Heating, ventilation
13. An electric equipment


7.2.2. Transmission removal

For transmission removal it is necessary to lift the car and to fix it in this position. Also use of a stationary jack is necessary.

1. Remove a wire of weight from the accumulator.
2. Take from an arm a dilator ный a tank of system of cooling and, without disconnecting from it hoses, move it aside.
3. Ослабьте collars also remove the air branch pipe located between the air filter and the engine.
4. Release bolts of fastening of the right forward wheel, then lift the car and remove the right forward wheel.
5. Remove the bottom strip of fastening of a mudguard of the engine.
6. Remove the top casing of the engine.
7. Unscrew and remove a reception exhaust pipe and the catalyst.
8. Unscrew bolts and remove protective casings of the right and left power shafts.
9. Unscrew bolts and disconnect internal hinges of power shafts from a transmission. Using a soft wire, adhere the internal ends of power shafts to a body.
10. Remove a starter.
11. Unscrew a bolt (), крепящий draught of management of a transmission and remove draught from a transmission. Unscrew a bolt (B) and disconnect draught of a gear change from a transmission.
12. Disconnect from a transmission electric sockets of a tachometre (A) and backing light (B).
13. Disconnect the tyre of grounding from a transmission.
14. Unscrew bolts of fastening of a box пе редач to the engine, leaving on a place bolts And and In which are necessary for unscrewing in last turn.
15. Establish under a transmission special lift VAG1383A with an arm 3282 and an adjusting plate 3282/10 for a transmission 012/01А. Fix a transmission on an arm and an adjusting plate.
In the absence of special приспособ лений for transmission removal support a transmission a jack through wooden брусок.
16. Unscrew bolts of fastening right () and a bolt of fastening left () transmission support.
17. Unscrew remained two bolts (And and), крепящих a transmission to the engine.
18. Move a transmission from the engine and lower it on 15 sm that access to the working cylinder of coupling has opened.
19. Unscrew the working cylinder of coupling and, using a soft wire, tie up it to a body. Do not disconnect from the working cylinder of coupling a hydraulic hose and do not press a coupling pedal.
20. Being careful, lower a transmission and take it from under the car.