Auto Manual of VW Passat B5



VW Passat
The maintenance instruction
1. Maintenance service
2. Engines
3. Cooling system
4. Fuel system
5. Engine management
6. An exhaust system
7. Transmission
- 8. A running gear
    8.1.2. An amortisation rack
   - 8.2. A back suspension bracket
      8.2.2. Unscrewing of the top fastening of the shock-absorber
      8.2.3. Removal and shock-absorber and spring installation
      8.2.4. Removal and installation of bearings/naves of back wheels
       8.2.5. An amortisation rack of all-wheel drive cars
      8.2.6. Shock-absorber check
      8.2.7. Shock-absorber recycling
    8.3. Wheels and tyres
9. A steering
10. Brake system
11. A body
12. Heating, ventilation
13. An electric equipment



49e3918c

8.2.7. Shock-absorber recycling
THE GENERAL DATA

Pressure of gas in new газонаполненном the shock-absorber reaches 25 bar, therefore at recycling газонаполненного the shock-absorber be careful and use goggles. To utilise the shock-absorber it is possible two methods: either having drilled an aperture, or having cut the shock-absorber case.

Shock-absorber drilling

Places of drilling of apertures in the shock-absorber case

And – an aperture in diameter 3 mm,
In – an aperture in diameter of 6 mm

PERFORMANCE ORDER
1. Fix the shock-absorber in a vice a rod downwards.
2. A drill in diameter of 3 mm drill an aperture in the shock-absorber case (), fig. of the Place of drilling of apertures in the shock-absorber case see.
The prevention

At aperture drilling in the case газонаполненного the shock-absorber gas under pressure will come to light. At a gas make from the shock-absorber close an aperture rags.


3. Continuing drilling, drill an internal pipe of the shock-absorber (about 25 mm).
4. Using a drill in diameter of 6 mm, drill the second aperture () in the case and an internal pipe of the shock-absorber.
5. Establish under the shock-absorber the corresponding capacity and, moving a rod of the piston of the shock-absorber from an emphasis against the stop, squeeze out a liquid from the shock-absorber.
6. After plum of a liquid from the shock-absorber it is possible to hand over the shock-absorber for processing.

Shock-absorber cutting

Shock-absorber fastening in a vice at cutting of the case of the shock-absorber

 

PERFORMANCE ORDER
1. Fix the shock-absorber in vertical position in a vice, fig. shock-absorber Fastening in a vice see at cutting of the case of the shock-absorber.
2. Establish on the top part of the case of the shock-absorber труборез and cut the shock-absorber case. Thus from газонапол ненного the shock-absorber will not leave gas.
3. Take a shock-absorber rod upwards, thus keep an internal pipe of the shock-absorber in the shock-absorber case.
4. Take a rod of the shock-absorber from an internal pipe.
5. Merge a liquid from the shock-absorber in the corresponding capacity.