Auto Manual of VW Passat B5

VW Passat
The maintenance instruction
1. Maintenance service
2. Engines
3. Cooling system
4. Fuel system
5. Engine management
6. An exhaust system
7. Transmission
8. A running gear
9. A steering
- 10. Brake system
   10.2. The general information
   10.3. Systems ABS/EBV/EDS/ASR/ESP
   10.4. Check of the vacuum amplifier of brakes
    10.5. Replacement of lobbies brake колодок
   10.6. Replacement back brake колодок
   10.7. Check of a brake disk
   10.8. A brake disk
   10.9. Prorolling of hydraulic brake system
    10.10. Brake pipelines and hoses
   10.11. The stoplight switch
   10.12. The lever of a manual brake
   10.13. Adjustment of a manual brake
    10.14. A cable of a manual brake
   10.15. The basic malfunctions of brakes
11. A body
12. Heating, ventilation
13. An electric equipment


10.6. Replacement back brake колодок

Support of a back brake

1 – самоконтрящийся a bolt, 30 Nanometers,
2 – brake колодки,
3 – a bolt 95, Nanometer,
4 – the holder of a support with directing fingers and protective covers,
5 – a bolt 95, Nanometer,
6 – a brake disk,
7 – a support

The prevention

At installation of a bolt 1 it is necessary to use a new bolt. At bolt unscrewing keep from проворачивания directing finger.

Replacement brake колодок 2 make in the complete set on one axis of the car.

The holder of a support with directing fingers and protective covers 4 is delivered in gathering as the spare part.


1. Lift a back part of the car and fix on supports.
2. The condition external back brake колодок can be checked up visually through an aperture in wheels. Internal колодки it is possible to check up, using a small mirror and a portable lamp, examining колодки through apertures in a back part of brake supports.
The prevention

Necessarily make replacement of all колодок on one axis of the car even if deterioration borders were reached only by one колодка. If колодки will be repeatedly established, before removal they are necessary for marking.

3. Disconnect a cable of a manual brake from a support.
4. Unscrew bolts of fastening of a support, keeping from проворачивания directing finger.
5. Remove a support and, using a soft wire, tie up a support to a back suspension bracket. The brake support 7 should not hang on a brake hose. The brake hose should not stretch or be overwound.
6. Take brake колодки from a support. If колодки will be repeatedly established, note their position.
7. Clear a support of a dust and a dirt.


At installation new brake колодок it is necessary to screw in the piston in a support.
The prevention

At ввинчивании the piston the brake liquid is superseded from the brake cylinder in a broad tank, therefore constantly watch level of a brake liquid in a tank. If necessary pump out a liquid from a tank.

1. For ввинчивания the piston in the cylinder it is necessary to use tool VW3272. For ввинчивания the piston establish the tool so that the tool fillet was established in piston grooves. Rotate the case of the special tool counter-clockwise against the stop. Rotating the handle of the special tool clockwise, screw in the piston in a support. If ввинчивание the piston it is complicated, establish a wrench on 13 on шлицы in the basis of the handle and for a wrench screw in the piston ().
2. In the absence of special инструмен that screw in the piston in a support, using angular flat-nose pliers for lock rings.
3. Establish brake колодки in the holder of a support, thus watch, that press springs settled down vertically. If are established old колодки, check up that they are established in initial position.
4. Establish a support, screw in a new bolt of fastening of a directing finger and tighten its moment of 30 Nanometers.
The prevention

To each original complete set brake колодок firms VW it is put for each support on one new bolt.

5. Connect a cable of a manual brake to a support, establish wheels, then check up work of a manual brake.
6. Check up level of a brake liquid and, if necessary, add to normal level.
7. Press a brake pedal that колодки have occupied the working positions.