Auto Manual of VW Passat B5

VW Passat
The maintenance instruction
1. Maintenance service
2. Engines
3. Cooling system
4. Fuel system
5. Engine management
6. An exhaust system
7. Transmission
8. A running gear
9. A steering
- 10. Brake system
   10.2. The general information
   10.3. Systems ABS/EBV/EDS/ASR/ESP
   10.4. Check of the vacuum amplifier of brakes
   - 10.5. Replacement of lobbies brake колодок
      10.5.1. Replacement of lobbies brake колодок on support Lucas
   10.6. Replacement back brake колодок
   10.7. Check of a brake disk
   10.8. A brake disk
   10.9. Prorolling of hydraulic brake system
    10.10. Brake pipelines and hoses
   10.11. The stoplight switch
   10.12. The lever of a manual brake
   10.13. Adjustment of a manual brake
    10.14. A cable of a manual brake
   10.15. The basic malfunctions of brakes
11. A body
12. Heating, ventilation
13. An electric equipment


10.5. Replacement of lobbies brake колодок Removal

1. Ослабьте bolts of fastening of a forward wheel, then lift a forward part of the car and fix on supports. Unscrew bolts of fastening and remove a wheel.
The prevention

Necessarily make replacement of all колодок on one axis of the car even if deterioration borders were reached only by one колодка. If brake колодки will be repeatedly established, before removal they are necessary for marking.

2. At presence remove the gauge of deterioration with internal brake колодки and disconnect an electric socket of the gauge.
3. Using a screw-driver edge as the lever from support lateral aspect remove fixing spring.
4. Remove dustproof caps from the internal ends of directing bolts.
5. Unscrew directing fingers from a support.
6. Lift a support with internal колодкой and, using a soft wire, tie up it to a forward rack.
The prevention

The brake support should not hang on a brake hose. The brake hose should not stretch or be overwound.

7. Remove internal колодку from the piston of a support and external колодку from the holder of a support.


Arrangement of lobbies brake колодок before support installation

The prevention

Do not press a brake pedal at removed brake колодках.

After installation new brake колодок avoid sharp braking during the first 200 km of run of the car.

1. Clear a dust and a dirt from a support, and a rust from edge of a brake disk. If колодки are suitable to the further operation, clear them, using a wire brush and rags.
2. Check up a brake disk on presence of cracks, especially round apertures under bolts of fastening of a wheel, and also on presence of deterioration or mechanical damages and, if necessary, replace it.
3. Measure a thickness of a brake disk.
4. If will be established new brake колодки, using the special adaptation, press the piston into a support. For piston cave-in in a support it is possible to take advantage of a wooden core or the hammer handle. Thus watch, that the piston has not warped also surfaces of the piston and пыльника have not been damaged. At вдвигании the piston the brake liquid is superseded from the brake cylinder in a broad tank, therefore constantly observe of liquid level in a tank, and if necessary, pump out from a tank its small amount.
5. Check up that dredging on the support piston are located on a vertical axis. If necessary turn the piston in correct position.
6. Apply a thin film greasings for brake system on a surface brake колодок, interfaced to a support.
7. Establish internal колодку on a support, thus spring скоба it should be established in piston dredging.
8. Establish external brake колодку.
9. Establish a support with internal колодкой on the holder of a support. Screw in directing fingers of a support and tighten their moment of 25 Nanometers.
10. Establish dustproof caps on directing fingers of a support.
11. Establish fixing spring on a support. Thus the spring ends should settle down in support apertures.
12. At presence establish on internal brake колодку the new gauge of deterioration.
13. Similarly replace brake колодки on the second forward wheel.
14. Establish wheels and lower the car on the earth. Tighten bolts of fastening by the moment of 120 Nanometers.
15. Some times press a brake pedal that brake колодки have nestled on a brake disk.
16. Check up level of a brake liquid in a tank.