Auto Manual of VW Passat B5

VW Passat
The maintenance instruction
1. Maintenance service
2. Engines
3. Cooling system
4. Fuel system
5. Engine management
6. An exhaust system
7. Transmission
8. A running gear
9. A steering
- 10. Brake system
   10.2. The general information
   10.3. Systems ABS/EBV/EDS/ASR/ESP
   10.4. Check of the vacuum amplifier of brakes
   - 10.5. Replacement of lobbies brake колодок
      10.5.1. Replacement of lobbies brake колодок on support Lucas
   10.6. Replacement back brake колодок
   10.7. Check of a brake disk
   10.8. A brake disk
   10.9. Prorolling of hydraulic brake system
    10.10. Brake pipelines and hoses
   10.11. The stoplight switch
   10.12. The lever of a manual brake
   10.13. Adjustment of a manual brake
    10.14. A cable of a manual brake
   10.15. The basic malfunctions of brakes
11. A body
12. Heating, ventilation
13. An electric equipment


10.5.1. Replacement of lobbies brake колодок on support Lucas

In subsection the information on replacement of lobbies brake колодок on support Lucas established on cars by capacity to 80 kw (109 h.p. is stated.).

Forward brake of firm Lucas
1 – a brake hose,
2 – a clip,
3 – the brake pipeline, 15 Nanometers,
4 – самоконтрящийся a bolt, 30 Nanometers,
5 – a bolt, 12 Nanometers,
6 – the holder of a support with directing fingers and protective covers,
7 – a brake disk,
8 – brake колодки,
9 – thermoprotective plates,
10 – a support,
11 – an arm,
12 – a bolt, 10 Nanometers

The prevention

At installation of a bolt 4 it is necessary to use a new bolt. At bolt unscrewing it is necessary to keep from проворачивания directing finger.

Before installation of a bolt 5 it is necessary to clear a ridge surface in the basis of a head of a bolt.

The arm 11 is screwed on a support.

At installation brake колодок it is necessary to use a new bolt of fastening of a directing finger.


1. Unscrew a bolt of fastening of the bottom directing finger. Thus for deduction of a directing finger from проворачивания use a thin wrench. For fastening of a directing finger use only a new bolt.
2. Turn a support upwards on the top directing finger and tie up it to a rack by means of a soft wire.
3. If the condition of overlays brake колодок allows their further operation, clear them, using a pure wire brush and rags.
4. Before installation колодок check up, that directing fingers freely moved in the holder of a support, and check up that rubber protective covers of a directing finger are not damaged. Clear a dust and a dirt from a support and the piston. Check up a condition of dustproof consolidation round the piston. Using a metal brush, clear a brake disk of rust traces.
5. If will be established new brake колодки, press the piston into a support. It can be made, using the special adaptation or the hammer handle. Thus especially watch, that the piston has not warped also surfaces of the piston and пыльника have not been damaged. At вдвигании the piston the brake liquid is superseded from the brake cylinder in a broad tank, therefore constantly observe of liquid level in a tank and, if necessary, pump out it. At installation old brake колодок put them on the former places.
6. Check up that the thermoprotective plate is correctly established in piston dredging.
7. Insert external and internal brake колодки in the holder of a support.
8. Lower a support on brake колодки, press a support that it has occupied the position, then screw up a bolt of fastening of a directing finger, tightening its moment of 30 Nanometers.
9. Check up level of a brake liquid in a tank. It should not exceed a mark max. Some times press a brake pedal that колодки have nestled on a brake disk, and repeatedly check up level of a brake liquid in a tank
10. Similarly replace brake колодки on the second forward wheel.
11. Establish wheels and lower the car.
12. Repeatedly check up level of a brake liquid.
13. After installation new brake колодок they should be earned extra. On the first 200 km of run it is not recommended to make the maximum braking.